Oil Purifiers – English

Oil Purifiers – English

OilPure Oil Purifier is the Off-Line (By-Pass) Oil Purification that keeps the lubricating oil in the machine clean and meet the Oil Cleanliness Requirement. It is mostly the Oil Dialysis or Oil Flushing which dirty oil can be clean while the machine is running without draining dirty oil out for cleaning or recycle. Oil Purifier is cleaning oil while machine is running. The oil contamination will slow remove from oil and inside of the machine plumbing. This Oil Dialysis is not only clean the oil, but also cleaning the contamination inside the machine which can not be drained out if changing new oil. Typical OEM lubrication design will allow about 20% of oil left in the machine after oil is drained out.

Oil Recycling Machine is the oil purification that can clean, not only dirty the oil in the machine while running as Oil Dialysis (Continuous), but also Clean oil as Batch-to-Batch for Reuse, dirty oil recovering from the floor, storage tanks, 55 gallon drums, Tote tank, or dirty oil that is not in the machine. The Oil Recycling Machine usually will have all necessary equipment to remove all type of contamination as well as Built-in Oil Monitoring System. They can be a small or large unit.

There are two type of this Oil Purifier:

  • Portable Oil Purifier – can be rotated from machine to machine to clean each machine oil reservoir on the time basis. Oil Dialysis Time on each machine can be calculated from Oil Purifier Flow Rate and oil reservoir size. Typical Good Oil Dialysis is Five Passes of oil cleaning which is based on OilPure past experiences and statistical oil data. Typical new hydraulic oil in the machine will take 6 weeks to start to get dirty and need to be clean before emerging contamination ruins the internal components. These portable oil purifiers are MB-50, VJ-50, VJ-100, AST-50
  • Portable Oil Purifier
  1. MB-50 Machine Good for oil reservoir size 1,000 gallons
  2. MB-50C Machine MB-50 + TC-8 (Centrifuge) unit Machine Good for oil reservoir size 1,000 gallons
  3. MB-50-VJ Machine MB-50 + VJD2 (Vac. Jet Degasification) Machine Good for oil reservoir size 1,000 gallons
  4. MB-50-VJC Machine MB-50 + VJD2 (Vac. Jet Degasification) + TC-8 (Centrifuge) unit Machine Good for oil reservoir size 1,000 gallons
  5. VJ-50 = VJ-50 + FC-1 Machine. Good for oil reservoir size 400 – 500 gallons with water content of 5,000 – 30,000 ppm
  6. VJ-100 = VJ-100 + FC-1 Machine. Good for oil reservoir size 750 – 1,000 gallons with water content of 5,000 – 30,000 ppm
  7. AST-25 Machine is a combination of VJ-50 + MB-25 + MS1 unit. Recycling capability of 50-100 gallons per day.
  8. AST-50 Machine is a combination of VJ-100 + FC-1 + MB-50 + MS1 + OS1 MS1 + WebMI Remote Control + Mini SCADA Unit. Recycling capability of 200-300 gallons per day.
  9. AST-50C Machine is a combination of TC-8 + VJ-100 + FC-1 + MB-50 + MS1 + OS1 + WebMI Remote Control + Mini SCADA Unit. Recycling capability of 150-250 gallons per day.
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MB-50 Oil Purifier

MB-50 uses PurePack to remove particulate & oxidation.

  • Remote alarm monitoring by sending alarm by e-mail and SMS test message directly from PLC to users.
  • Dry weight is about 700 pounds (320 kgs).
  • Dimension 38.75″ W x 42.60″ L x 62″ H

MB-50 Oil Purifier

Flow Capacity = 30-50 gal per hour (110-190 liters per hour)

  • Oil Dialysis good for oil reservoir size 500-1,000 gallons or 2,000-4,000 liters
  • Example of Oil Dialysis Time 1,000 gallons:
  • One pass = 1,000 gal ÷ 50 GPH = 20 hours
  • Five passes = 20 hours x 5 = 100 hrs or 4 days
  • 4.8 KW Immersion heater with digital temperature control and built-in thermostat high temperature mechanical alarm shut down.
  • Variable Speed Drive Control pump motor with analog signal for motor soft start long life and automatic oil pressure control.
  • Dual oil purification in both Batch-to-Batch Oil Recycling Operation and Continuous Oil Dialysis Operation with Built-in multiple pass internal 25 gal oil tank.
  • Ultrasonic non contact oil level switches with analog signal for internal tank control to prevent malfunction from excess oil contamination.
  • 3.5″ LCD digital touch screen display for operational messages with NEMA 4 enclosure.
  • WebMI Remote Control with Mobile Router & Static IP Address SIMM card.
  • Optional OS1 Oil Sensor to detect Oil Oxidation and Oil Additive Depletion.

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AST-50 Oil Recycling Machine

AST-50 = VJ-100 to remove excessive Water + MB-50 PurePack to remove particulate & oxidation

  • Dry weight is about 1,500 pounds (682 kgs).
  • Dimension 42″ W x 60″ Lx 66″ H with 24″ dia PurePack Pot size.
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Built-in VJ-100 in AST-50

AST-50 Oil Recycling Machine

AST-50 machine is a combination of

  • = FC-1 + VJ-100 + MB-50 + MS1 + OS1 + WebMI
  • Recycling Capacity:
    • 200 Gal (800 Liters) per day @1% water
    • 300 Gal (1,200 Liters) per day @0.2% water
  • Dual oil purification in both PurePack chemical treatment with oil dialysis and Vacuum Jet Dehydration for excessive water dehydration.
  • PurePack oil dialysis and vacuum Jet dehydration time can be set according to excessive water content and particulate oil contamination.
  • There are two built in oil tanks; a 30 gal (120 liters) Dehydration Tank for Vacuum jet Dehydration and a 30 gal (120 liters) Purified Oil Tank.
  • Both continuous and batch-to-batch oil purification can be programmed to fit various degree of oil contamination for full automatic operation.
  • Full automatic operation to draw dirty oil from pit and deliver dehydrated oil to oil tank or equipment oil reservoir.
  • Water breakdown alarm when there is excessive water content in equipment oil reservoir.
  • Variable Speed Drive (VSD) for motors for VJ-150 pump motor and MB-50 pump motor for precision control.
  • Automatic shut down by pressure switch and timer switch with dual high temperature alarms in both PurePack operation and Vacuum Jet dehydration.
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AST-50C Oil Recycling Machine

  • Dry weight is about 2,000 pounds (900 kgs).
  • Dimension 42″ W x 75″ Lx 66″ H with 24″ dia PurePack Pot size.
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TC-8 Built-in Centrifuge in AST-50C

AST-50C Oil Recycling Machine with Centrifuge

AST-50C machine is a combination of

  • = TC-8 + FC-1 + VJ-100 + MB-50 + MS1 + OS1 + WebMI
  • Recycling Capacity:
    • 250 Gal (1,000 Liters) per day @0.2% water & 10% sludge
    • 200 Gal (800 Liters) per day @1% water
    • 300 Gal (1,200 Liters) per day @0.2% water
  • Pre-Treatment with TC-8 High speed centrifuge @30 gpm and 4,000-6,000 rpm TC-8 removes 5 kgs (10 Lb) per day from oil.
  • Triple oil purification in High Speed Centrifuge Pre-Treatment, PurePack chemical treatment with oil dialysis and Vacuum Jet Dehydration for excessive water dehydration.
  • PurePack oil dialysis and vacuum Jet dehydration time can be set according to excessive water content and particulate oil contamination.
  • There are two built in oil tanks; a 30 gal (120 liters) Dehydration Tank for Vacuum jet Dehydration & Centrifuge and a 30 gal (120 liters) Purified Oil Tank.
  • Both continuous and batch-to-batch oil purification can be programmed to fit various degree of oil contamination for full automatic operation.
  • Full automatic operation to draw dirty oil from pit for Centrifuge and deliver dehydrated oil to oil tank or equipment oil reservoir.
  • Water breakdown alarm when there is excessive water content in equipment oil reservoir.
  • Variable Speed Drive (VSD) for motors for TC-8 pump motor, VJ-150 pump motor and MB-50 pump motor for precision control.
  • Automatic shut down by pressure switch and timer switch with dual high temperature alarms in both PurePack operation and Vacuum Jet dehydration.
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VJ-100 Vacuum Jet Dehydration

  • 3.5″ LCD digital touch screen display for operational messages with NEMA 4 enclosure.
  • Dry weight is about 700 pounds (320 kgs).
  • Dimension 49″ W x 52″ L x 62″ H.

VJ-100 Vacuum Jet Dehydration

Flow Capacity = 9 GPM Dehydrating flow rate with 22 GPM pump capacity.

  • Capacity: 15 GPH per hour to remove 1% of water in oil.Oil Dialysis good for oil reservoir size 500-1,500 gallons or 2,000-6,000 liters
  • Example of Oil Dialysis Time:
    • 1,000 gal (4,000 liters) @ 1% Water = 1,000÷ 15 GPH
    • = 66.6 hours x 3 passes = 200 hrs = 8 days
  • Remove approximately 1/4 to 1/2 quart (500 cc) of dissolved water per hour. Water dehydration can be continuous or batch mode for more effective water removal.
  • MS1 Moisture Sensor automatically controls water dehydrating time. The dehydrated discharge oil from VJ-100 will contain less than 100 ppm of water.
  • Internal water dehydrating tank batch size is 50 gallons in the VJ-100 unit.
  • Water starts to dehydrate at low oil temperature from 140 °F to 160 °F (60 °C to 71°C).
  • Digital temperature control with high temperature alarm.
  • 9.6 KW electric heater with 14 watts/sq. inch density.
  • Water breakdown alarm when there is excessive water content in equipment oil reservoir.
  • Variable Speed Drive (VSD) motor controls precision for oil flow and oil pressure.
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VJ-50 Vacuum Jet Dehydrator

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VJ-50 Vacuum Jet Dehydrator

VJ-50 Vacuum Jet Dehydration

VJ-50 is for Dissolved Water removal only.

Flow Capacity = 7 GPM Dehydrating flow rate with 22 GPM pump capacity.

  • Capacity: 12 GPH per hour to remove 1% of water in oil.Oil Dialysis good for oil reservoir size 400-500 gallons or 1,600-2,000 liters
  • Example of Oil Dialysis Time:
    • 500 gal (2,000 liters) @ 1% Water = 500÷ 12 GPH
    • = 41.6 hours x 3 passes = 125 hrs = 5 days
  • Remove approximately 1/4 to 1/2 quart (400 cc) of dissolved water per hour. Water dehydration can be continuous or batch mode for more effective water removal.
  • MS1 Moisture Sensor automatically controls water dehydrating time. The dehydrated discharge oil from VJ-50 will contain less than 100 ppm of water.
  • Internal water dehydrating tank batch size is 30 gallons in the VJ-50 unit.
  • Water starts to dehydrate at low oil temperature from 140 °F to 160 °F (60 °C to 71°C).
  • Digital temperature control with high temperature alarm.
  • 9.6 KW electric heater with 14 watts/sq. inch density.
  • Water breakdown alarm when there is excessive water content in equipment oil reservoir.
  • Variable Speed Drive (VSD) motor controls precision for oil flow and oil pressure.
  • 3.5″ LCD digital touch screen display for operational messages with NEMA 4 enclosure.
  • Dry weight is about 300 pounds (140 kgs).Dime
  • nsion 29″ W x 60″ L x 50″ H.
  • Dedicated Oil Purifier – is the oil purifier that is stationary next to the machine and provide continuous oil cleaning 24/7 – 365 days Non Stop to keep the oil clean at all time. Typical dedicated oil purifier can provide a 1-4 weeks of Total Oil Contamination Turnover from the oil reservoir. This is the best way keep the oil free of contamination or is equivalent to changing new oil in every 1-4 weeks. The continuous clean oil will prevent the oil to affect by Physical Changes and Chemical Changes during the lubrication process so lubrication performs at its best lubricity in the machine at all time. These dedicated oil purifiers are SS-50, VJ-25, MB-150, AST-200, AST-300.

Dedicated Oil Purifier

  1. SS-50 Dedicated Machine. Good for oil reservoir size 1,000 gallons
  2. MB-25 Dedicated Machine. Good for oil reservoir size 300 gallons
  3. MB-100 Dedicated Machine. Good for oil reservoir size 1,500-2,000 gallons
  4. MB-150 Dedicated Machine. Good for oil reservoir size 2,500-3,000 gallons
  5. VJ-25 Machine. Good for oil reservoir size 100 – 150 gallons with water content of 5,000 – 10,000 ppm
  6. VJ-300 = VJ-300 + FC-4 Machine Machine. Good for oil reservoir size 1,500 – 2,000 gallons with water content of 5,000 – 30,000 ppm
  7. VJ-300DT = VJ-300 + FC-4 + DT-100 Machine. Good for oil reservoir size 2,000 – 2,500 gallons with water content of 5,000 – 100,000 ppm
  8. AST-200 Machine is a combination of VJ-150 + FC-1 + MB-100 + MS1 + OS1 + WebMI Remote Control + Mini SCADA Unit. Recycling capability of 400-500 gallons per day.
  9. AST-300 Machine is a combination of VJ-300 + FC-4 + MB-150 + MS1 + OS1 + WebMI Remote Control + Mini SCADA Unit. Recycling capability of 600-800 gallons per day.
  10. AST-300-DT Free Water Separation Machine is a combination of DT-100 + VJ-300 + FC-4 + MB-150 + MS1 + OS1 + OA1 + WebMI Remote Control + Mini SCADA Unit. Recycling capability of 500-700 gallons per day.
  11. AST-300-OA On-Line Oil Analyzer Machine is a combination of VJ-300 + FC-4 + MB-150 + MS1 + OS1 + OA1 + WebMI Remote Control + Mini SCADA Unit. Recycling capability of 600-800 gallons per day.
  12. AST-300-HT High Temperature Machine is a combination of FC-4 + MB-150 + OS1 + OA1 + Heat Exchanger + WebMI Remote Control + Mini SCADA Unit. Recycling capability of 500-700 gallons per day.
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SS-50 Oil Purifier

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SS-50 Oil Purifier with Remote Control

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VJ-25 Small Vacuum Jet Dehydrator

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MB-150 Oil Purifier

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AST-200 = VJ-200 to remove water + MB-100 to remove particulate & oxidation + FC-1 pre-filtration of 5 microns.

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AST-300 = VJ-300 to remove water + MB-150 to remove particulate & oxidation + FC-4 pre-filtration of 5 microns.

Remote Control & Monitoring and M2M Machine to Machine Networking (Mini SCADA):

  • WebMI wireless remote control can send alarms in E-mail & SMS text messages to mobile phones with security password. Oil purifier operation can be remotely operated by mobile phone App.
  • WebMI Remote Control utilizes Static IP address from RJ-45 for connection. Remote control can be accessed through web browser from smart phones or laptop computer and App from anywhere that has cellular phone connections.
  • M2M (Machine to Machine) Networking Capability to communicate through CAT 5 internet cable with other OilPure machines such as VJ-100 Vacuum Jet Dehydrator and TC-8 Turbine Jet Centrifuge as Pre-Treatment.
  • Optional NE-5 Network Enclosure to replace the LAN Wired communication with Mobile Cellular Router with Static IP Address SIMM to connect to several machines with RJ-45 Ethernet unmanaged switch network.
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